Energy Fuels Poised to Capitalize on US Rare Earth Processing Crisis: The Strategic Advantage of White Mesa Mill

The urgency around critical mineral processing in the United States has reached new heights. With geopolitical tensions escalating, particularly between the U.S. and China, and processing capacity—not raw material supply—now seen as the core bottleneck in establishing domestic supply chains, few companies are as well-positioned as Energy Fuels Inc. (NYSE: UUUU, TSX: EFR). Energy Fuels' rare earth processing capabilities at its White Mesa Mill, combined with a secure monazite feedstock supply through key acquisitions and partnerships, give it a unique and compelling advantage in the unfolding critical minerals renaissance.
Processing, Not Just Supply, Is the Bottleneck
The United States’ critical minerals challenge lies primarily in processing, not in raw material supply. While efforts to accelerate mine permitting and incentivize domestic exploration are underway, it is the lack of commercial processing facilities that gives China near-total leverage over the rare earth market—especially for high-value magnet materials like NdPr, Dy, and Tb.
Energy Fuels directly addresses this choke point with its fully permitted and operating White Mesa Mill in Utah—currently the only facility in the US capable of processing monazite sands into mixed and separated rare earth oxides at scale. This capability places Energy Fuels squarely at the heart of U.S. national security concerns and industrial policy priorities.
Strategic Infrastructure: The White Mesa Mill
The White Mesa Mill is a rare strategic asset. Not only is it licensed and built, but it's already producing commercial quantities of NdPr oxide, having delivered 38 tonnes of separated, on-spec product in 2024. This isn't hypothetical capacity; it's proven.
And the company is just getting started. Energy Fuels is executing a phased expansion plan that could scale the mill’s production capacity to 6,000 tonnes per annum (tpa) of NdPr, plus hundreds of tonnes of dysprosium and terbium. This expansion includes a dedicated “crack-and-leach” circuit for simultaneous uranium and rare earth processing—significantly enhancing efficiency and economics.
Securing Rare Earth Feedstock: The Monazite Advantage
China’s dominance in rare earth processing hinges not only on infrastructure but also on control of high-quality feedstock. Energy Fuels has responded decisively, securing long-term access to monazite—a mineral rich in critical REEs—through multiple global avenues:
- Acquisition of Base Resources and the Toliara Project in Madagascar, expected to supply 26,000 tpa of monazite and produce ~2,600 tpa of high-margin NdPr plus Dy and Tb.
- Donald Project in Australia (49% JV) with 100% of monazite off-take rights—expected to feed 7,000 to 14,000 tpa of monazite into the mill.
- Bahia Project in Brazil (100% ownership), targeting 3,000 to 5,000 tpa of monazite.
- Exclusive offtake agreement with Chemours, a U.S. provider of HMS byproducts.
This multi-continent monazite supply strategy dramatically de-risks Energy Fuels' rare earth feedstock and insulates it from Chinese export controls or geopolitical flare-ups.
First-Mover in Vertical Integration
In addition to upstream security and midstream processing, Energy Fuels is actively forging links downstream:
- March 2025 collaboration with POSCO International, a major supplier of EV/hybrid drivetrains, to integrate a non-China REE magnet supply chain.
- Strategic partnership with The Chemours Company to bolster domestic mineral processing initiatives.
These alliances point toward Energy Fuels' vision of establishing a fully integrated, U.S.-centered rare earth supply chain—from ore to magnet—positioning it as a key node in the industrial reshoring wave.
Government Support and Policy Tailwinds
With the Trump administration launching a Section 232 investigation into critical mineral dependency, Energy Fuels stands to be a prime beneficiary of any resulting tariffs, production incentives, or strategic stockpile purchases. Given the mill's existing operational status, Energy Fuels is uniquely capable of putting federal funding to immediate use—unlike peers still stuck in permitting or feasibility phases.
Moreover, bipartisan legislative momentum—from the Inflation Reduction Act to potential defense appropriations—favors near-term financial support for processing facilities that can reduce strategic vulnerabilities. Energy Fuels is already eligible and has received past Department of Energy attention.
De-Risked Path to Cash Flow and Growth
Energy Fuels is not a blue-sky, pre-revenue speculative play. It has multiple revenue streams:
- Uranium: Contracted to sell 200,000–300,000 lbs. of U₃O₈ in 2025, with additional upside via spot sales.
- Heavy Mineral Sands (HMS): Generated $39.87 million in 2024 from ilmenite, rutile, and zircon sales.
- Rare Earths: Early commercial sales in 2024 with scale-up on the horizon.
This diversified revenue model underpins the company’s ability to self-fund growth, reducing dilution risk for equity investors.
Investment Upside: A Rare Strategic Moat
For investors, Energy Fuels presents a powerful value proposition:
- Scarcity Premium: It is the only company in the U.S. currently producing separated rare earth oxides from monazite.
- Strategic Relevance: Directly aligned with U.S. national security priorities.
- Proven Operations: Infrastructure, licensing, and processes are in place and scaling.
- Feedstock Security: Long-term, geographically diversified supply locked in.
- Multi-commodity Leverage: Optionality in uranium, vanadium, and HMS adds resilience.
As the U.S. and its allies scramble to build resilient critical mineral supply chains, Energy Fuels offers a shovel-ready solution with real assets and real output. Investors seeking exposure to the macro themes of deglobalization, energy transition, and supply chain nationalism would be hard-pressed to find a more direct and de-risked opportunity.
Conclusion
The rare earths story is no longer just about geology—it’s about processing, policy, and positioning. Energy Fuels, through its White Mesa Mill, locked-in feedstock, and US-aligned supply chain strategy, checks all the boxes. With Washington’s attention turned squarely toward strategic materials, Energy Fuels may not just participate in the coming rare earth boom—it may define it.
Analyst's Notes


